Specification
Technical precision is paramount when handling different fiber types in one thread. Our blended series is categorized by "Blend Ratio" and "Yarn Count."
| Property | Specification Details |
|---|---|
| Common Ratios | 65% Polyester / 35% Cotton; 50/50 Rayon/Poly |
| Yarn Count Range | Ne 20/2, 30/2, 40/2, or customized Denier counts |
| Twist Direction | S-Twist or Z-Twist (Optimized for machine stability) |
| Tensile Strength | Higher than 100% natural equivalents (approx. 25-30 cN/tex) |
| Shrinkage Rate | Balanced to < 1.5% at 100∘C |
| Dyeing Method | Double-bath dyeing or cross-dyeing for heather effects |
| Lubrication | Silicone-wax hybrid for smooth high-speed transition |
| Standard Packaging | Industrial Cones (1kg to 2kg) or 5000m spools |
Technical Focus: The "Consistency Index" of our blended yarns is strictly monitored. We use advanced "Autocoro" spinning and twisting technology to ensure the ratio remains exact throughout the entire 5,000-meter spool, preventing any sudden changes in thread behavior or appearance during a large production run.
Application
The applications for blended embroidery threads are incredibly diverse due to their "best-of-both-worlds" nature. Performance Workwear is a primary market. Uniforms for the medical, hospitality, and construction industries require the comfort of natural fibers for the wearer but the strength of polyester to survive harsh chemical washing and high-heat drying. Luxury Casual Wear brands use our Poly-Rayon blends to achieve a silk-like luster on hoodies and sweatshirts that can still be tossed in a regular washing machine without worry.
In the Home Furnishing sector, blended yarns are used for heavy-duty embroidery on upholstery fabrics. The synthetic component provides UV resistance and durability, while the natural component helps the embroidery "settle" into the fabric texture for a more integrated look. Footwear and Accessories manufacturers also favor blended threads for canvas bags and shoes where "Organic Appearance" must meet "Industrial Strength." Furthermore, the Promotional Products industry utilizes these threads to offer a "Premium" feel at a mid-range price point, allowing for higher margins on customized merchandise.
Advantages
- Balanced Performance: Combines the high-speed sewability of synthetics with the luxury aesthetic and comfort of natural fibers.
- Improved Cost Efficiency: Blending expensive fibers (like silk or high-grade cotton) with polyester allows for a premium look at a more accessible wholesale price.
- Superior Dimensional Stability: The synthetic core prevents the natural fibers from shrinking or stretching excessively, ensuring the embroidery design stays flat and crisp.
- Unique Visual Effects: Enables "Cross-Dyeing" effects where one fiber takes color and the other remains white, or takes a different shade, creating a "Mélange" look.
- Eco-Innovation: Allows for the easy integration of recycled fibers with virgin fibers without compromising the overall integrity of the thread.
- Reduced Breakage: Provides a significantly higher "Strength-to-Weight" ratio than 100% natural threads, reducing machine downtime by up to 40%.



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